1 Use only in designated grinding area – erect screens if necessary 2 Examine the power cord, extension lead, plugs, sockets and power outlet for damage 3 Ensure that the grinding disc, guard and attachments (including handle) are secure and correctly fitted 4 Inspect the grinding disc for damage Do not use damaged grinding disc 5 OPERATIONAL SAFETY CHECKS Ensure all other personnel are clear of the immediate work area Keep fingers and hands power cords clear of the grinding disc Never make adjustments while the angle grinder is running Do not switch off the angle grinder when it is under load, except in an emergency Allow angle grinder to reach operating speed beforeSAFE OPERATING PROCEDURE ANGLE GRINDER Procedure Reference Version Effective Date Review Date Page Number Date Printed WHS SOP 2 10 28/03/2018 28/03/2021 1 24/04/2018 SOP 02 – Bench Grinder DO NOT use this tool unless appropriately instructed in its safe use and operation and permission to operate has been given COMPULSORY PPE AS NEEDED PPE PREOPERATIONAL SAFETY CHECKS 1Safe Operating Procedures SOP 02 Bench Grinder
• Allow grinder to reach full rpm before grinding • Position yourself to avoid overbalancing • When grinding avoid placing excessive pressure on abrasive wheels • Do not grind objects on sides of grinding wheels • Materials may become hot when grinding – use gloves when necessary Grinding is a challenging and rewarding job, no double about it While it takes lots of practice to master it, there are several hazards associated with it Even the expert can’t escape it unless taken good care Grinding hazards involves eyeinjuries, affected lung, and even the danger of fire! But that only happens ONLY when Grinding Grinding Hazards: Causes Recommended Safety Angle Grinder Safety What is an angle grinder? Angle grinders, also called side or disc grinders, are a handheld power tool used for cutting, grinding and polishing They can be electric, gas powered, or pneumatic and come in a variety of sizes Consider Angle Grinder Safety OSHA
Operating grinder with incorrect disc may be quite harmful both for the operator and the tool Make sure the wheel guard is of the correct size, type and is in good condition Ensure that the power cord should be free of pinches, exposed wires, and kinks Check the Ground metal pieces can be very slippery, so consider a slipresistant floor mat or flooring surface coating around the grinding bench For grinders that produce large amounts of dust, consider a dust collector, exhaust hood, and/or respiratory protectionGrinders OSHA Safety Manuals PROCEDURE FOR: Our supervisor will provide a description of the work to be done as well as the actual or potential hazards that could be encountered The safety precautions will be listed and discussed with our workers prior to the work proceeding The workers will sign off on this procedure after they have understood the requirements necessarySAMPLE SAFE WORK PROCEDURES (TEMPLATES)
SAFE OPERATING PROCEDURE ANGLE GRINDER DO NOT use this equipment unless you have been instructed in its safe use and operation and given prior permission PERSONAL PROTECTIVE EQUIPMENT PREOPERATIONAL SAFETY CHECKS Read Operators Manual and Risk assessment Keep work area clean and tidy Use only in designated grinding area – erect screens if Procedure Reference Version Effective Date Review Date Page Number Date Printed WHS SOP 2 10 28/03/2018 28/03/2021 1 24/04/2018 SOP 02 – Bench Grinder DO NOT use this tool unless appropriately instructed in its safe use and operation and permission to operate has been given COMPULSORY PPE AS NEEDED PPE PREOPERATIONAL SAFETY CHECKS 1Safe Operating Procedures SOP 02 Bench Grinder Grinding Machine Operator Competency Only competent personnel trained in the use of grinding machine shall be allowed to use portable grinders Personnel tasked to use grinders shall attend grinder safety training before they are allowed to use grinding machines Grinder machine Safety Grinder Safety Hazards, Precautions, PPE Safety Notes
74 Operation Safety – Allow the grinder to "run up" to operating speed before applying it to the job – Never bump the grinder on to the job, or let the disc hit any other object while grinding – Keep the grinding disc at a 15 to 30 degree angle to the work – Make sure the work piece is held firmly in a bench vice, where necessary Organisational Safety and Wellbeing PEDESTAL GRINDER DO NOT use this machine unless a teacher has instructed you in its safe use and operation and has given permission Author: COOPER, Philip CLARK, Brian Created Date: 06/03/2018 16:50:00 Title: Safe operating procedure Grinder Keywords: DETE, Education Queensland Last modified by:Safe operating procedure Grinder Angle Grinder Safety What is an angle grinder? Angle grinders, also called side or disc grinders, are a handheld power tool used for cutting, grinding and polishing They can be electric, gas powered, or pneumatic and come in a variety of sizes Consider Angle Grinder Safety OSHA
DOs for grinding wheel safety DO check all wheels for cracks or other damage before mounting DO make sure the machine speed does not exceed the maximum operating speed marked on the wheel DO use an ANSI B71 wheel guard Position it so it protects the operator Always wear appropriate safety clothing such as DUST MASK, GLOVES, EAR PROTECTION, OVERALLS AND SAFETY SHOES Always secure the workpiece firmly while it is being cut or ground Grind at an angle above 30 degrees to the workpiece with a depressed centre grinding wheel Keep the working area around cutting and grinding operations clearSafety advice when using cuttingoff and grinding Grinder Machine Hazards All types of grinding machines, whether pedestal, bench mounted, freestanding or portable, can be potentially hazardous if they are not well maintained and used correctly In addition to the common hazards of flying particles, dust and sparks, shattering abrasive wheel while in Motion can cause severe injury to both the Hot Work / Welding Safety Hazard, Precautions
Safe work practices should be developed as a result of completing a job safety analysis (JSA) or a hazard risk assessment (HRA) and should closely reflect the activities most common in the company's type or sector of construction Grinding Safety Guidelines 1 Special training is required before using the surface grinder Ask shop staff to demonstrate proper use of this tool 2 Abrasive wheel machinery shall not be operated without the appropriate guards in place 3 Tool rests on bench or pedestal grinders shall be set no more than 1/16 inch from the wheel 4Grinding Safety Guidelines GVSUSafety Operating Procedure Angle Grinder using this machine PREOPERATIONAL SAFETY CHECKS 1 Use only in designated grinding area – erect screens if necessary 2 Examine the power cord, extension lead, plugs, sockets and power outlet for damage 3 Ensure that the grinding disc, guard and attachments (including handle) are secure and correctly fitted 4 Inspect the grinding discsafety procedure using grinding machine
SAFE OPERATING PROCEDURE ANGLE GRINDER DO NOT use this equipment unless you have been instructed in its safe use and operation and given prior permission PERSONAL PROTECTIVE EQUIPMENT PREOPERATIONAL SAFETY CHECKS Read Operators Manual and Risk assessment Keep work area clean and tidy Use only in designated grinding area – erect screens if Health and Safety Executive Scabbling or grinding COSHH essentials in construction: Silica CN Control approach Engineering and RPE What this Sheet Covers This sheet describes good control practice when scabbling or grinding concrete and similar materials using hand operated tools Note: It does not cover rideon or other specialised equipmentHealth and Safety CN Scabbling or grinding 74 Operation Safety – Allow the grinder to "run up" to operating speed before applying it to the job – Never bump the grinder on to the job, or let the disc hit any other object while grinding – Keep the grinding disc at a 15 to 30 degree angle to the work – Make sure the work piece is held firmly in a bench vice, where necessarySAFE USE OF GRINDERS OHSPROC125 Stanwell
Safe Operating Procedure 9 Inch Grinder SOP0041 Version 10 GENERAL SAFETY • Safety glasses, face mask, safety gloves and HiVis Jacket must be worn at all times in work areas grinding wheel OPERATING CONDITIONS • Use only in designated grinding area – Safe Work Procedure Checklist: 1 PREOperation/Task: Task (eg Drawings, instructions, specifications etc) is clearly understood Ensure the appropriate disc is correctly in place Ensure work piece is securely clamped Ensure appropriate guarding is in place on grinderSafe Work Procedure Template Angle Grinder Safety Guide for Cutting and Grinding Wheels SMI Dust and Silica Warning Grinding/cutting/drilling of masonry, concrete, metal, and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harmSafety Guide for Cutting and Grinding Wheels
Concrete grinding produces silica dust If the dust is breathed in over a period of time, it can lead to a disease called silicosis or scarring of the lungs This was such a common problem for grinder operators in years past that one of its common names was 'grinder's asthma'The most serious injuries from angle grinders are lacerations from kickbacks and lacerations from attachments (such as grinding discs and wheels) that break or shatter to become projectiles A Queensland worker died in early 2016 after being struck in the chest by a broken 9inch angle grinder attachment prompting WorkCover Queensland to issue Angle Grinder Safety PPE Safety Blog
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